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Surface roughness

The dynamic surface finish has an immense influence on operation and service life of a sealing component

Surface roughness

If the surface is too smooth, it will not properly retain lubrication and will cause excessive seal wear due to frictional heat. If the surface is too coarse, premature seal failure may occur due to the roughness of the surface, hence causing small cuts or scores in the sealing lip. Proper surface finish is critical in assuring maximum seal performance and life within a given application.

The static sealing and housing surface also has a significant influence on the operation and service life of a seal. Though the surface finish requirements are not as severe, it is critical to ensure surface finish recommendations are met to maximise seal performance and life.

Dynamic surface finishes

Piston rods are generally hard chrome plated. The hardness target should be at least 67 Rockwell C (900 HV/10). This gives an excellent tribological surface, and provided the rods are produced by an established supplier within a surface finish range of 0.1 to 0.3 μm Ra (4-12 μin Ra), no major problem should ensue. The optimum surface finish may also depend on the seal material. Bore surface finishes can be more problematic. The typical methods of achieving bore finishes are summarized in the figure below and bulleted details:

  • Drawn Over Mandrel (DOM) tubing as produced, can be either adequate or inadequate depending on the actual surface texture achieved and the application.
  • Special Smooth Inside Diameter (SSID) DOM: With the advent of improved manufacturing processes, SSID tubing is more commonplace than it was years ago. In certain circumstances however, SSID finishes, just like its rougher finish relative DOM tube, can lead to premature wear of the seal through flow erosion. Careful specification and regular quality inspections are recommended if SSID tube is to be used.
  • Optimally, skived & roller burnished or honed tube is preferred.
    • Skived & roller burnished tubing is very smooth (less than 0.1μm Ra) (4 μin Ra). Rubber sealing elements are more susceptible to damage due to the smoother surfaces.
    • Honed tube (produced between 0.1 and 0.4 μm Ra) (4-16 μin Ra) is potentially the most expensive, but has the best finish and is known to be the friendliest to mating sealing elements.

Static surface finishes

The static sealing surface finish must not be ignored in the control of leakage. Generally, these are fine turned
and should be free from chatter marks.

Critical surface finish measurements for sealing

Many parameters can be used to define surface finishes, which are explained in ISO 4287 and ISO 4288.
The most commonly used in the fluid power industry include:

Sealing face profiles

Surface finish recommendations – PTFE materials

MetricInchRmr*
Surface RoughnessµmRaµmRzµmRtµinRaµinRzµinRt
Dynamic Sealing Ød10.05 – 0.21.6 max2 max2 – 863 max157 max50-80%
Static Sealing Face ØD11.6 max6.3 max10 max63 max250 max394 max
Static Housing Faces L13.2 max10 max16 max125 max394 max630 max

Rmr is measure at a depth of 25% of the Rz value based upon a ference level (zero line) at 5% material/bearing area.

Surface finish recommendations – TPU, TPE, & rubber materials

MetricInchRmr*
Surface RoughnessµmRaµmRzµmRtµinRaµinRzµinRt
Dynamic Sealing Ød10.1 – 0.41.6 max4 max4 – 1663 max157 max50-80%
Static Sealing Face ØD11.6 max6.3 max10 max63 max250 max394 max
Static Housing Faces L13.2 max10 max16 max125 max394 max630 max

Rmr is measure at a depth of 25% of the Rz value based upon a ference level (zero line) at 5% material/bearing area.

Use & fitting of seals

1.  Specify piston and gland bearings which are adequately proportioned to support the cylinder loads.As a result of mounting misalignments and / or the working action of the cylinder, piston and gland bearings will be subjected to side-loading, causing damage to the rod or the tube surface and hence the seal, if the bearings are inadequate.

2.  Ensure that seals are stored distortion free in a cool, dry and dark place prior to fitting.

3.  Check that the seal housing is free from damage likely to harm the seal. Remove all sharp edges and burrs from metal parts, paying particular attention to ports, grooves and threads over or through which the seal passes during assembly.

4.  Clean all seal housing areas, ensuring that all metallic particles and other contaminants have been removed. Check that other surfaces adjacent to the passage of the seal on fitting are also free of dirt, swarf or other contaminants. Check that both static and dynamic housing surface finishes meet specifications.

5.  Where the difference between a thread diameter over which the seal must pass and the seal diameter is small, use some form of protection over the thread, such as a fitting sleeve made of hard plastic.

6.  Check that the seal is of the correct type, part number and size, and that the specified material is correct. If there is any doubt regarding the material contact your local Hallite sales office.

7.  Lubricate all seals and metal components liberally with clean operating fluid or a compatible grease prior to assembly. N.B. Silicone grease should not be used in normal hydraulic applications.

8.  Where seals fitted to sub-assemblies, such as pistons, are awaiting further fitting operations, ensure that the seals are not subjected to any misaligned or localised loading which will cause local deformation. Ensure that sub-assemblies remain clean.

9.  The use of metal levers is not recommended but should they be used it is imperative that they are completely smooth and free from nicks and burrs. When using them ensure that the metal surfaces adjacent to the seal are not damaged.

10.  Flush the hydraulic system thoroughly before connecting the cylinder to it.

Housing designs

Maximum extrusion gap = F max (see drawing below).
F max is the maximum extrusion gap for the seal

Minimum metal to metal clearance = F min (see drawing below).
F min for cylinders with minimal side loading should be >0.1mm (0.004″).

Rods
Maximum extrusion gap: F max = ((ØD3 max + ØD2 max) /2) – S min – Ød1 min
Minimum metal to metal clearance (extrusion gap): F min = S min – ((ØD2 max – ØD3 min) /2)

Pistons
Maximum extrusion gap: F max = ØD1 max – S min – ((Ød3 min + Ød2 min) /2) + dilation
Minimum metal to metal clearance (exclusion gap): F min = S min – ((Ød3 max – Ød2 min) /2)

Calculate both F max and F min.

Ensure the F min is greater than 0.1mm (0.004″) and F max is less than the maximum extrusion gap stated on the seal data sheet at the application’s working pressure. For built-in metal bearings, the extrusion gap calculation is simpler.

For F max:
Rod = ØD3 max – Ød1 min
Piston = ØD1 max – Ød3 min + dilation
F min must be zero

Extrusion is closely linked to pressure and temperature. In general, the best seal performance and life is provided by specifying the smallest possible extrusion gap.

The figures shown for the extrusion gap within the operating conditions of Hallite’s product data sheets, relate to the maximum permissible, worst case situation with the gap all on one side.

Rod Bearing
Rod bearing. Note: Rod is not concentric with gland, because of clearances. (shown exaggerated)

Rod bearing. Note: Rod is not concentric with gland, because of clearances. (shown exaggerated)

Piston bearing
Piston bearing. Note: Piston is not concentric with cylinder bore, because of clearances. (shown exaggerated)

Piston bearing. Note: Piston is not concentric with cylinder bore, because of clearances. (shown exaggerated)

735, 754, 755 735, 754, 755

15, 16, 18 15, 16, 18

601, 605, 606, 610, 621, 652, 659 601, 605, 606, 610, 621, 652, 659

Vee pack sets Vee pack sets

Extrusion gaps and metal-to-metal clearance

The use of remote bearing strips, such as Hallite 506, often creates a conflict between maximising the metal-to-metal clearance, to avoid metal-to-metal contact, and minimising the extrusion gap of the seal. The design decisions that have to be made in this respect are not trivial. The following examples show the effects of looser and tighter tolerances on the minimum metal-to-metal clearance and the maximum extrusion gap. The values have been calculated using the housing design formulae. No allowance has been made for the deflection of the bearings under side load, and, in the case of the piston examples, for the cylinder dilation.

T506 T506 gland for 50mm rod using ‘standard’ tolerances

T506 T506 gland for 50mm rod with tighter tolerances, showing that the minimum metal-to-metal clearances can be increased and the maximum extrusion gap reduced

T506 T506 piston for 80mm bore using ‘standard’ tolerances

T506 T506 piston for 80mm bore with tighter tolerances showingn that minimum metal-to-metal clearance can be increased and maximum extrusion gap reduced.

Once the maximum extrusion gap has been calculated the correct seal can be specified with regard to the required operating pressure of the cylinder. For further advice, please contact Hallite Seals.

Storage of seals

 

The following recommendations indicate the most suitable conditions for storing elastomeric items, whether as a single item or composite product.

1.  Temperature

Storage temperatures should not exceed 50°C. Low temperatures are not permanently harmful provided the rubber items are handled carefully and not distorted. When taken from low temperatures items should be raised to approximately 30°C before they are used.

2.  Humidity

Optimum humidity is about 65% in a draft-free atmosphere.

3.  Light

Protection from direct sunlight and strong artificial light with a high ultraviolet content is important. Unless packed in opaque containers, it is advisable to cover windows with red or orange screens or coatings.

4.  Oxygen and ozone

Elastomeric items should be protected from circulating air wherever possible. As ozone is particularly harmful to rubber, storage rooms should be free from equipment that may give rise to electric sparks or discharge. Wrapping, storage in airtight containers or other suitable means should be used for vulcanised rubber items.

5.   Deformation

Where possible, rubber items should be stored in a relaxed position, free from tension or compression. Laying the item flat and avoiding suspension or crushing keeps it free from strain and minimises deformation.

6.  Contact with liquid and semi-solid material

Contact with liquids and semi-solid materials, particularly solvents, such as oils or greases should be avoided unless so packed by the manufacturer.

7.  Contact with metals

Metals such as manganese, iron and copper, or copper alloys can have a harmful effect on rubber. A layer of paper, polyethylene or cellophane will keep these separated.

8.  Contact with non-metals

Contact with other rubbers or creosotes should be avoided.

9.  Stock rotation

Elastomers should be stored for as short a period as possible, and strict stock rotation should be practised.

10.  Cleaning

Organic solvents such as trichloroethylene, carbon tetrachloride and petroleum are the most harmful agents. Soap and water and methylated spirits are the least harmful, and all parts should be dried at room temperature before use.

11.  Shelf life

The table shows the storage life of seal components made from the more common materials under ideal conditions. Storing under less than ideal conditions will reduce the life.

Base polymer
ISO design
Primary storage periodExtension of storage period after re-inspection
Fluorocarbon (FKM)
Ethylene propylene (EPDM)
105
Nitrile (NBR)
TPU-EU
73
TPU-AU52
Engineering thermoplastics:
Acetal (POM) / Polyamide (PA)
Glass-filled nylon (PA) / PTFE
Polyphenylene sulphide (PPS)
Unlimited
Engineering thermosets:
T506 bearing strip
Unlimited

Careful inspection of the following should be made before installation after storage:

a.  Mechanical damage
b.  Permanent distortion
c.  Cracks or surface crazing
d.  Tackiness or surface softening/hardening

Thin components (less than 1.6mm {1/16in}) tend to be more critically affected.

The appearance of ‘bloom’ is relatively unimportant, except in certain non-toxic applications.

Housing & installation data

Hallite 87, 506 & 533 bearing strip

Hallite 87 strip is a low friction bronze filled PTFE compound produced in a flat tape style ready for easy cutting to size to suit individual applications and is particularly effective in friction conscious applications such as servo cylinders.

Hallite 506 can be supplied in spiral lengths, generally in 10 metre, as individual cut bearings and also in 10 metre lengths packed flat in a box dispenser. Hallite 506 bearing strip is manufactured to extremely accurate thickness tolerances, ensuring reliable cylinder alignment. Other sizes of type 506 are available on request, special sections and diameters can also be produced to suit individual requirements.

Bearing typeStandard material
87PTFE + bronze
506Polyester + PTFE
533GFN

Bearing strip housing tolerances

 As tolerances are not specified “on line” for types 87 & 506, please refer to the information below and on the next page for tolerances as indicated on the product’s data sheet.

Bearing strip housing tolerances Bearing stress versus strain

Hallite 506 specified tolerances
Bearing lengthBearing cross section
L1S
Tolerances (in)-0.005 to -0.025-0.001 to -0.003
Tolerances (mm)-0.1 to -0.6-0.02 to -0.08
Hallite 533 specified tolerances
Bearing lengthBearing cross section
L1S
Tolerances (in)-0.1 to -0.6-0.000 to -0.010
Tolerances (mm)-0.1 – -0.5+0.03 to -0.05

Operating conditions

Cylinder specificationLight dutyMedium dutyHeavy duty
PressureMax350 bar5000 psi500 bar7500 psi700 bar10000 psi
Normal160 bar2300 psi250 bar3600 psi400 bar6000 psi
WorkingNo pressure peaksIntermittent pressure peaksRegular pressure peaks
DesignLower operating stresses. Rigid well aligned mounting. Minimal side loading.Steady operating stresses with intermittent high stress. Some side loading.High stressed for majority of its working life. Side loading common.
Condition of fluidGood system filtration no cylinder contamination likely.Good system filtration but some cylinder contamination likely.Contamination unavoidable from internal and external sources.
Working environmentClean and inside a building. Operating temperature variations limited.Mixture of indoor and outdoors but some protection from the weather.Outdoors all the time or a dirty indoor area. Wide variations in temperature, both ambient and working. Difficult service conditions.
UsageIrregular with short section of stroke at working pressures. Regular usage but at low pressure.Regular usage with most of the stroke at working pressure.Large amount of usage at high pressure with peaks throughout the stroke.
Typical applicationsMachine tools
Lifting equipment
Mechanical handling
Injection moulding machines
Control and robot equipment
Agricultural machinery
Packaging equipment
Aircraft equipment
Light duty tippers
Heavy duty lifting equipment
Agricultural equipment
Light duty off-road vehicles
Cranes and lifting platforms
Heavy duty machine tool
Injection moulding machines
Some auxiliary mining machinery
Aircraft equipment
Presses
Heavy duty tippers (telescopic)
Heavy duty mechanical handling
Foundry and metal fabrication plant
Mining machinery
Roof supports
Heavy duty earth moving machinery
Heavy duty off-road vehicles
Heavy duty presses

From many years of application experience with sealing hydraulic equipment, supported by the results from an extensive test programme, we know that it is necessary to link the three main operating features of speed, pressure, and temperature to achieve a satisfactory seal performance.

After carefully considering each product we are able to specify the maximum speed and pressure within a temperature range within which the seal will operate safely. If your operating conditions do not comply with those recommended please send your details to your local Hallite sales office.

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Webinar 3: “Beyond the Basics: Testing to Understand how Material Chemistry Drives Seal Performance” – an informative 35-minute video recording immediately available on-demand.

Podcast 1: “Choosing the Right Rod Seal for Your Hydraulic Application” – an informative 35-minute voice recording immediately available on-demand.

Podcast 2: “Continued Seal Advancements and the Extension of Life for Mobile Equipment” – an informative 32-minute voice recording immediately available on-demand.

Catalogues

Metric fluid power seal catalogue

Inch & pneumatic fluid power seal catalogue

Armorlene® PTFE product catalogue

Market brochures

Armorlene® PTFE product profiles
We’ve expanded our portfolio again, continuing to offer our customers around the world the reliable products and services they depend upon from Hallite.

Hallite corporate capabilities
An overview of manufacturing capabilities, location, testing, materials and products for common applications.

Capacidades de los sellos Hallite – Corporate capabilities Spanish version
Una sólida cartera de productos de catálogo, ingeniería de valor agregado y servicio de fabricación que cumple o excede las necesidades y expectativas del cliente.

High performance sealing solutions
Hallite products, engineered in a wide variety of advanced materials, are chosen by leading manufacturers for their exceptional performance in the most demanding, safety-critical high specification applications.

Sealing systems for the mining industry
Working in partnership and liaising with manufacturers worldwide, Hallite fully understands the demanding applications and the severe working conditions in which mining equipment operates.

Sealing systems for off-highway equipment
Hallite Seals offer both the OEM and the end user a range of products specifically designed and manufactured to service the global off-highway industry.

Hallite Fastrack
Using the latest CAD/CAM our CNC machines are designed to produce rubber and plastic parts to customer’s drawings or by utilising one of the 100 plus computerised profiles.

Product brochures

Hallite’s AEON® hollow rubber springs
Hallite’s extensive range of AEON® progressive rubber springs have improved suspension performance both as a sole suspension and as a spring helper for over 40 years.

Hallite’s OptiSeal® system design guide
The OptiSeal® system is a high-performance, low-friction, full-spectrum sealing solution.

Hallite P94 double-acting piston seal
The Hallite P94 is a class-leading sealing solution for use in the most demanding applications.

Hallite 869 wiper seal
The Hallite 869 double-lipped, metal-cased wiper is designed to press fit into open groove housings of popular Asian housing sizes.

Hallite 714 double-acting piston seal
Hallite’s 714 is a high-pressure, compact, double-acting piston seal for medium to heavy-duty applications.

Hallite 80 rotary pressure seal
The Hallite 80 rotary pressure seal is a seal designed specifically for use in hydraulic swivel joints.

Hallite 83 tri-seal assembly
The tri-seal consists of two split plastic anti-extrusion rings and a nitrile synthetic rubber-sealing member.

Hallite 621 rod seal
The Hallite 621 rod seal is engineered specifically for demanding applications which are subject to extreme and arduous operating conditions.

Hallite 714 high-pressure double acting seal
The Hallite 714 is a high-pressure double acting seal capable of passing over ports.

Hallite 720 unitized piston
Hallite’s unitised piston continues to establish and develop itself as a unique solution for our customers’ many and varied applications.

Hallite 720 unitized piston – complimentary article from Flow Control Network
Hallite’s 720 unitized piston breathes life into heavy-duty cylinder applications.

Hallite 735 compact double acting piston seal
The Hallite 735 is a compact double acting piston seal designed for one piece pistons and is suitable for low to high pressure, medium to heavy duty applications.

Hallite 780 high quality double acting compact piston seal
The Hallite 780 is a high quality double acting compact piston seal.

Hallite 780 tenuta pistone a doppio effetto
Tenuta pistone a doppio effetto compatta tipo Hallite 780.

Hallite 820 high performance rod wiper
Designed with the same look and feel as Hallite’s popular T842 and engineered to fit the same ‘D’ groove as our T520 wiper, the T820 wiper was developed specifically for harsher environments where the wiper is subject to numerous contaminants. This is common in agriculture, off-highway and forestry equipment.

Hallite 844 double lip wiper
The Hallite 844 wiper has been specifically developed for cylinders used in demanding off-highway applications.

Hallite 844 raschiatore
Il raschiatore Hallite 844 è stato specificatamente sviluppato per cilindri che operano nel settore del movimento terra. Il suo profilo con doppio labbro si abbina con l’impiego della speciale tenuta stelo Hallite 663.

Hallite 860 metal cased wiper
The Hallite 860 is a metal cased wiper designed to press-fit into open groove housings.

Hallite bearings, wear rings & bushings
High performance Hallite bearing and wear ring products are offered in a wide range of materials, configurations, and styles, that meet the needs of the most demanding applications for reciprocating piston and rod bearings.

Hallite unitized piston accumulator
Hallite’s unitized piston accumulator works and functions as one unit, replacing multi-part piston accumulators.

Hallite hythane suite of materials
No matter what extreme, Hallite has you covered.

Hallite wiper brochure
Hallite products, engineered in a wide variety of advanced materials, are chosen by leading manufacturers for their exceptional performance.

Hallite materials
Hallite’s materials, including thermo plastic elastomers, bearing compounds, nitrile rubbers and rubber-fabric, provide the characteristics that complement and enhance seal designs, providing products for many applications.

Fluid compatibility

Use the tables below to work out which materials best suit your specific system and operating environment. If you need information on specific products, locate the product using the product finder or browse for the product you are looking for.

MaterialsContinuous material service temperature range °CIntermitent material service temperature range °CMotor OilsHypoid OilsAutomatic Transmission FluidIISO 6743-4 Hydraulic oils (HL, HM, HV)
    +150 -40 +150 -40 +160 -50 +100 -30
   Maximum continous service temperature in fluids °C
NBR 70 IRH
NBR 90 IRHD
Nitrile (medium)
+100 -30+120 -30+100+90+100+100
FKM 75 IRHD
FKM 90 IRHD
Fluoro-elastomer
+200 -20+250 -20+150+150+160+100
EPDM 70 IRHD
EPDM 80 IRHD
+120 -50+150 -50NSNSNSNS
VMQ 70 IRHD
Silicone
+200 -55+250 -55****
HNBR 75 IRHD
Hydrogenated
nitrile
+130 -30+150 -30+130+110+130+100
IIR
Butyl
+120 -40+140 -40NSNSNSNS
FFKM
Perfluoro-elastomer
+200 -20 +300 -40 +150+150+160+100
AU
Polyester PU
+100 -30+110 -30+100+100+100+100
EU
Polyether PU
+100 -40+110 -45+100+100+100+100
Polyester-elastomer+100 -40+120 -40+100+100+100+100
PA
Polyamide
+100 -40+120 -40+100+100+100+100
POM
Acetal
+100 -45+120 -40+100+100+100+100
PPS
Polyphenylene
sulphide
+200 -40+200 -40+150+150+160+100
PTFE
Polytetra-fluoroethylene
+200 -200+200 -200+150+150+160+100
Thermosetting
Polyester Resin
+100 -50+130 -200+100+100+100+100
PEEK
Polyether-etherketone
+250 -65+300 -65+150+150+160+100
MaterialsContinual material service temperature range CIntermitent material service temperature range CMotor Oil based greasesSilicon oil greases
    +100 -30 +250 -50
   Maximum continous service temperature in fluids °C
NBR 70 IRH
NBR 90 IRHD
Nitrile (medium)
+100 -30+120 -30+100+100
FKM 75 IRHD
FKM 90 IRHD
Fluoro-elastomer
+200 -20+250 -20+100+200
EPDM 70 IRHD
EPDM 80 IRHD
+120 -50+150 -50NS+120
VMQ 70 IRHD
Silicone
+200 -55+250 -55+100*
HNBR 75 IRHD
Hydrogenated
nitrile
+130 -30+150 -30+100+130
IIR
Butyl
+120 -40+140 -40NS+120
FFKM
Perfluoro-elastomer
+200 -20 +300 -40 +100+200
AU
Polyester PU
+100 -30+110 -30+100+100
EU
Polyether PU
+100 -40+110 -45+100+100
Polyester
elastomer
+100 -40+120 -40+100+100
PA
Polyamide
+100 -40+120 -40+100+100
POM
Acetal
+100 -45+120 -40+100+100
PPS
Polyphenylene
sulphide
+200 -40+200 -40+150+200
PTFE
Polytetra-fluoroethylene
+200 -200+200 -200+100+200
Thermosetting
Polyester Resin
+100 -50+130 -200+100+100
PEEK
Polyether-etherketone
+250 -65+300 -65+100+250
MaterialsContinual material service temperature range CIntermitent material service temperature range CDiesel FuelFuel for gasoline/petrol engines - normalFuel for gasoline/petrol engines - super
   Maximum continous service temperature in fluids °C
NBR 70 IRH
NBR 90 IRHD
Nitrile (medium)
+100 -30+120 -30***
FKM 75 IRHD
FKM 90 IRHD
Fluoro-elastomer
+200 -20+250 -20+150+150+150
EPDM 70 IRHD
EPDM 80 IRHD
+120 -50+150 -50NSNSNS
VMQ 70 IRHD
Silicone
+200 -55+250 -55NSNSNS
HNBR 75 IRHD
Hydrogenated
nitrile
+130 -30+150 -30***
IIR
Butyl
+120 -40+140 -40NSNSNS
FFKM
Perfluoro-elastomer
+200 -20 +300 -40 +150+150+150
AU
Polyester PU
+100 -30+110 -30+60+60+60
EU
Polyether PU
+100 -40+110 -45+60+60+60
Polyester
elastomer
+100 -40+120 -40+60+60+60
PA
Polyamide
+100 -40+120 -40+100+100+100
POM
Acetal
+100 -45+120 -40+100+100+100
PPS
Polyphenylene
sulphide
+200 -40+200 -40+150+150+150
PTFE
Polytetra-fluoroethylene
+200 -200+200 -200+150+150+150
Thermosetting
Polyester Resin
+100 -50+130 -200+100+100+100
PEEK
Polyether-etherketone
+250 -65+300 -65+150+150+150
MaterialsContinual material service temperature range CIntermitent material service temperature range CISO 6743-4 HFA-Fluids (5/95 Waterbased)ISO 6743-4 HFB-Fluids (60/40 Invert emulsion)ISO 6743-4 HFC-Fluids (Water glycol)ISO 6743-4 HFDR-Fluids (phosphate ester ALKYL (Aero))ISO 6743-4 HFDR-Fluids (phosphate ester ARYL (ind.))
    +60 +5 +60 +5 +60 -30 +100 -50 +150 -0
   Maximum continous service temperature in fluids °C
NBR 70 IRH
NBR 90 IRHD
Nitrile (medium)
+100 -30+120 -30+60+60+60NSNS
FKM 75 IRHD
FKM 90 IRHD
Fluoro-elastomer
+200 -20+250 -20+60+60NSNS+150
EPDM 70 IRHD
EPDM 80 IRHD
+120 -50+150 -50NSNS+60+80+80
VMQ 70 IRHD
Silicone
+200 -55+250 -55NSNSNSNSNS
HNBR 75 IRHD
Hydrogenated
nitrile
+130 -30+150 -30+60+60+60NSNS
IIR
Butyl
+120 -40+140 -40NSNS+60+100+120
FFKM
Perfluoro-elastomer
+200 -20 +300 -40 +60+60+60+100+150
AU
Polyester PU
+100 -30+110 -30+40+40NSNSNS
EU
Polyether PU
+100 -40+110 -45+60+60+40NSNS
Polyester
elastomer
+100 -40+120 -40+60+60NSNSNS
PA
Polyamide
+100 -40+120 -40+60+60+60+100+100
POM
Acetal
+100 -45+120 -40+60+60+60+100+100
PPS
Polyphenylene
sulphide
+200 -40+200 -40+60+60+60+100+150
PTFE
Polytetra-fluoroethylene
+200 -200+200 -200+60+60+60+100+150
Thermosetting
Polyester Resin
+100 -50+130 -200+60+60+40+100+100
PEEK
Polyether-etherketone
+250 -65+300 -65+60+60+60+100+150
MaterialsContinual material service temperature range CIntermitent material service temperature range CISO 6743-4 HETG-Fluids (vegetable oil based)ISO 6743-4 HEES-Fluids (synthetic ester based)ISO 6743-4 HEPG-Fluids (synthetic glycol based)ISO 6743-4 HEPR-Fluids (synthetic hydrocarbons)
    +60 -10 +100 -40 +100 -50 +150 -50
   Maximum continous service temperature in fluids °C
NBR 70 IRH
NBR 90 IRHD
Nitrile (medium)
+100 -30+120 -30+60+60+60+100
FKM 75 IRHD
FKM 90 IRHD
Fluoro-elastomer
+200 -20+250 -20+60+100+80+105
EPDM 70 IRHD
EPDM 80 IRHD
+120 -50+150 -50NSNSNSNS
VMQ 70 IRHD
Silicone
+200 -55+250 -55NSNSNS*
HNBR 75 IRHD
Hydrogenated
nitrile
+130 -30+150 -30+60+60+80+130
IIR
Butyl
+120 -40+140 -40NSNSNSNS
FFKM
Perfluoro-elastomer
+200 -20 +300 -40 +60+100+100+150
AU
Polyester PU
+100 -30+110 -30+60+60+60+100
EU
Polyether PU
+100 -40+110 -45+60+80+60+100
Polyester
elastomer
+100 -40+120 -40+60+80+60+100
PA
Polyamide
+100 -40+120 -40+60+100+100+100
POM
Acetal
+100 -45+120 -40+60+100+100+100
PPS
Polyphenylene
sulphide
+200 -40+200 -40+60+100+100+150
PTFE
Polytetra-fluoroethylene
+200 -200+200 -200+60+100+100+150
Thermosetting
Polyester Resin
+100 -50+130 -200+60+100+100+100
PEEK
Polyether-etherketone
+250 -65+300 -65+60+100+100+150
MaterialsContinual material service temperature range CIntermitent material service temperature range CWater (1)AirBrake Fluids
    +60 -5 +200 +2 +130 -50
   Maximum continous service temperature in fluids °C
NBR 70 IRH
NBR 90 IRHD
Nitrile (medium)
+100 -30+120 -30+80+100NS
FKM 75 IRHD
FKM 90 IRHD
Fluoro-elastomer
+200 -20+250 -20+100+200NS
EPDM 70 IRHD
EPDM 80 IRHD
+120 -50+150 -50+120+120+120
VMQ 70 IRHD
Silicone
+200 -55+250 -55+100+200+80
HNBR 75 IRHD
Hydrogenated
nitrile
+130 -30+150 -30+130+130NS
IIR
Butyl
+120 -40+140 -40+120+120+80
FFKM
Perfluoro-elastomer
+200 -20 +300 -40 +150+200+130
AU
Polyester PU
+100 -30+110 -30+40+40NS
EU
Polyether PU
+100 -40+110 -45+60+80NS
Polyester
elastomer
+100 -40+120 -40+60+80NS
PA
Polyamide
+100 -40+120 -40+60+80+80
POM
Acetal
+100 -45+120 -40+80+80+80
PPS
Polyphenylene
sulphide
+200 -40+200 -40+150+200+130
PTFE
Polytetra-fluoroethylene
+200 -200+200 -200+150+200+130
Thermosetting
Polyester Resin
+100 -50+130 -200+80+100NS
PEEK
Polyether-etherketone
+250 -65+300 -65+150+200+130

Design information

Our design information section is a key reference area and a valuable resource for engineers wanting to find out more about specific operating conditions, housing options and installation data – covering the entire Hallite product range.

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